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PP Non Woven Fabric

PP non woven fabric Spunbond polypropylene rolls UV stabilized nonwoven Anti-static nonwoven

We manufacture 100% virgin PP spunbond nonwoven fabric for converters and brand owners across packaging, medical, agricultural, and industrial applications. Fabric is extruded and thermally bonded in one continuous line, with weights from 10 to 150+ gsm, widths up to 2.4 m, and functional treatments added during extrusion rather than as a coating.

• 100% virgin PP resin; no recycled content or chemical binders

• 10–150+ gsm across medical to heavy industrial grades

• High MD/CD tensile strength for high-speed converting

• Slit rolls from 10 cm up to 2.4 m width

• Anti-static or UV-resistance treatments

• Masterbatch colors matched to Pantone references

Service & Delivery

OEM & ODM accepted
Tensile test data per batch on request
Sample rolls available before bulk order

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PP Non Woven Fabric Specifications at a Glance

Parameter	Details
Material	100% virgin polypropylene (PP) resin
Process	Continuous spunbond extrusion, thermally calender-bonded
Fabric Weight	10–150+ gsm (customizable)
Width	Precision slit rolls, 0.1 m up to 2.4 m
Strength	High MD/CD tensile strength for automated converting
Surface	Even, lint-free finish for printing and lamination
Color	Masterbatch dyed in-melt, matched to Pantone references
Treatments	UV stabilization, anti-static, anti-static, UV resistance
Quality	ISO 9001 certified production; recyclable as resin code 5
MOQ	1–2 tons per specification (roll format)
Lead Time	Samples: 3–5 days; Bulk: 20–30 days after sample approval and deposit

PP Fabric Types We Make

How Spunbond Fabric Is Made

PP non woven fabric is made in one continuous process. Virgin PP pellets are melted and pushed through spinnerets into fine filaments, which are laid onto a moving belt and bonded by heated calendar rolls — no loom, no weaving, no chemical adhesive. The result is an even, lint-free fabric with consistent strength in both directions, which is what automated bag-making and welding lines need to run without stoppages.

Surface and Color Consistency for Converters

For converters, consistency matters more than headline specs. Fabric that welds cleanly on ultrasonic bag-making lines, holds print registration on long runs, and shows the same color at the start and end of a roll is what keeps unit cost down. Colors are masterbatch-dyed directly into the melt, so printed fabric comes out uniform across the full roll length and resists fading through repeated use and washing.

Customization Options for Bulk Orders

Roll orders are custom projects. The following options can be combined freely — tell us which matter most to your application, and we will build around them.

Option	Available Choices
Width	Precision slit rolls, 10 cm up to 2.4 m
Fabric Weight	10–150+ gsm, set by application and load
Treatments	Anti-static, UV resistance
Color	Masterbatch matched to Pantone references
Roll Format	Core diameter and roll length set to your machinery

Custom PP Fabric Projects

About Changyuan Nonwoven

We are a nonwoven fabric and bag manufacturer based in Changzhou, China, running a full production line from raw material to finished goods since 2012. Our factory handles fabric extrusion, 7-color gravure printing, lamination, and bag making in-house, serving clients in 20+ countries with a daily output of 200,000 pieces.

Company factory how we work

FAQs

What is the difference between woven fabric and spunbond nonwoven?

Woven fabric interlaces yarns on a loom — a slower process that produces a material with limited stretch. Spunbond fabric extrudes continuous filaments and bonds them thermally into a web, giving a lightweight, even material with high tensile strength in both directions at a lower unit cost and much higher output.

Is virgin PP fabric safe for medical and food-contact use?

Yes. We extrude from 100% virgin polypropylene with no chemical binders or adhesives in the bonding process. The fabric is non-toxic and odorless, which is why it is used in medical apparel and food-grade thermal bags.

Can the fabric weight be customized for my production line?

Yes. Fabric weight is set during extrusion. Converters specify 10–30 gsm for light medical layers and 70–150 gsm for load-bearing bags, furniture backing, and industrial use — the line is calibrated to the order, not adjusted from stock.

How do functional treatments change the fabric?

Base PP is water-repellent. Additives introduced during extrusion tune its behavior for the application: UV stabilizers for outdoor agricultural use and anti-static agents for electronics packaging.

What roll widths are available for wholesale orders?

Master rolls go up to 2.4 m wide and are slit to your exact width down to 10 cm. Rolls are supplied to the tolerances of your printing, cutting, or ultrasonic welding equipment.

Is PP spunbond fabric recyclable?

Yes. PP is recyclable as resin code 5 where local collection exists. The spunbond process also uses no water and significantly less energy than cotton processing, and the fabric's strength supports repeated use before recycling.

How to Specify PP Non Woven Fabric for Converting

Buying spunbond polypropylene fabric in bulk comes down to four specifications: gsm, width, surface quality, and treatments. Get these right and the fabric runs through ultrasonic sealing, printing, and pleating without adjustment; get them wrong and the cost shows up as downtime, scrap, and ink waste.

One Base Material, Many Functions

Base polypropylene is naturally water-repellent, which makes it the standard barrier material for medical isolation gowns and protective covers. The same base fabric can be modified during extrusion: anti-static additives serve electronics packaging, UV stabilizers extend outdoor life for agricultural shade fabric, and masterbatch color goes in at the same stage for consistent dyeing. Because the additives go into the melt, they do not wash or wear off.

Fabric Weight Sets Strength, Drape, and Converting Behavior

Bulk orders are usually quoted across these gsm bands:

Fabric Weight	Characteristics	Recommended Use
10–30 gsm	Very light, porous, easy to pleat	Medical mask layers, light frost covers
40–70 gsm	Balanced strength and foldability	T-shirt bags, automated packaging
80–150 gsm	Stiff drape, maximum tear resistance	Heavy retail totes, furniture backing, mattress pocketing

What to Verify Before Ordering

Ask for three numbers, not marketing claims: MD/CD tensile values, thickness deviation across the roll, and surface tension figures for ink adhesion. A fabric roll that passes all three will weld, print, and fold without tuning your line. We provide per-batch test data and slit rolls to exact width, which removes the trimming step and reduces roll-changeover downtime on your equipment.